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Wear-Resistant Hammer Head for Hammer Crusher

Our wear-resistant crusher hammer heads combine impact toughness with high abrasion resistance for dependable service under demanding crushing conditions.

Key Specifications

  • Material Options: Bimetallic composite / Mn13 high-manganese steel
  • Wear Layer Chromium: ≥22%
  • Wear Layer Hardness: HRC 58–65
  • Structure: Integral cast mounting lug and hammer body

Applications

  • Hammer Crushers
  • Granite & Limestone
  • Sand & Gravel
  • Construction Waste
  • Coal & Large Ore Crushing
Availability:
Quantity:
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Product Features and Key Advantages of Wear-Resistant Crusher Hammer Heads

Key Material Properties (Cast Hammer Heads)

1. Bimetallic composite hammer heads (most versatile type)
Layered metallurgical bonding with complementary hardness properties: The hammer shank (including the perforated mounting lug area) is made from high-manganese steel / low-alloy steel, offering exceptional toughness, impact resistance and shank integrity; the lower striking surface is cast with a high-chromium white cast iron wear-resistant alloy, forming a high-hardness wear-resistant layer. The two metal layers are fused into a single unit, eliminating the risk of delamination or flaking.
Physical and chemical properties of the high-chromium wear-resistant layer: Chromium content ≥22 per cent, Rockwell hardness HRC 58–65. Resistant to abrasive and impact wear, suitable for hard materials such as sand, gravel, granite, limestone, construction waste and coal; provides resistance to scouring and impact damage.
Integral high-manganese steel hammer heads (designed specifically for crushing large chunks of ore): Made from solid Mn13 high-manganese cast steel; impact causes work hardening, making them harder the more they are struck; maximum toughness with no risk of fracture; suitable for heavy-duty hammer crushers with large feed sizes and coarse crushing applications in mining.
2. Characteristics of the Casting Process
Utilises lost-wax precision casting or sand-mould gravity casting for integral moulding; holes and mounting lugs are cast as a single unit without welding or splicing, resulting in higher structural strength;
 Precision machining of bore positions: the inner walls of the mounting pin bores are smooth, preventing wear on the pins and minimising loosening after assembly, thereby reducing wear on the rotor pins;
 Thickened design for arched mounting lugs: The upper arched mounting lugs shown in the diagram have been thickened and widened to disperse the tensile and impact forces generated by high-speed rotation, thereby preventing the lugs from tearing.

Advantages of Product Structural Design (External Structure)

1. Large-bore, reinforced lug structure: The large circular hole at the top of the illustration is a widened mounting hole, suitable for thick pins; the lugs are reinforced on both sides, providing a large load-bearing area. This disperses stress during high-speed rotation and impact with material, making them less prone to cracking or breaking under long-term heavy loads, thereby significantly reducing the likelihood of equipment downtime for maintenance.


2. Thickened Square Impact End: The solid, thickened hammer body at the bottom features a sufficiently thick wear-resistant layer, doubling the service life; the square end face provides a large contact area for striking the material, resulting in higher crushing efficiency and eliminating issues such as rapid localised thinning and premature failure.


3. Integrated Streamlined Weight-Saving Optimisation: The curved, tapered design of the mounting lugs reduces the weight of individual components whilst maintaining strength, thereby lowering the load on the crusher rotor. This saves electricity and reduces energy consumption, whilst also minimising wear on the rotor bearings.

4. Engraved Identification Design: The model number and weight are stamped onto the hammer body during casting, facilitating factory staff in distinguishing between specifications and conducting stock-takes. This ensures precise matching to the machine model when replacing parts, preventing incorrect installation.

Key Advantages in Practical Use

1. Long service life, reducing spare parts costs
The wear resistance of the high-chromium wear-resistant layer is 3–5 times that of ordinary carbon steel hammer heads and more than twice that of high-manganese steel hammer heads; this reduces replacement frequency in sand and gravel plants and cement works, saving on spare parts procurement costs.
The composite structure addresses the shortcomings of traditional single-material hammer heads: pure high-chromium hammer heads are brittle and prone to shank breakage; pure carbon steel hammer heads lack wear resistance and wear out within days.
2. Wide range of compatible operating conditions and high versatility
Suitable for use in heavy-duty hammer crushers, small hammer crushers, mobile sand-making machines, coal gangue crushers and construction waste crushers;
Suitable materials: limestone, granite, river pebbles, basalt, coal, steel slag, construction waste, brick rubble and other soft and hard materials.
3. Impact-resistant, fracture-resistant, safe and stable
The tough base material of the hammer shank cushions the instantaneous impact force from large rock fragments, whilst the high-chromium working surface is hard and wear-resistant, striking a balance between toughness and hardness; during continuous, high-intensity crushing operations, hammer head fractures and flying fragments are extremely rare, thereby preventing damage to the equipment chamber and safety incidents.
4. Reduced overall operational and maintenance costs
Extended replacement intervals minimise downtime for disassembly and reassembly, thereby enhancing the production line’s continuous output capacity;
Wear-resistant mounting holes prevent reaming, protecting pins and rotor discs whilst simultaneously reducing wear on rotor components;
Stable crushing efficiency: the wear-resistant layer wears evenly and does not dull rapidly, ensuring consistent output particle size over the long term and eliminating the need for frequent liner adjustments.
5. Convenient storage and transport
The castings are manufactured as a single, integral piece, offering high strength and resistance to impact damage; they can be stacked and secured with wire ties as shown in the illustration, minimising the risk of parts becoming loose; clearly marked specifications simplify warehouse management.

Environmental Adaptability

1. Corrosion resistance:
The casting naturally forms a protective oxide layer, making it resistant to deep corrosion even during long-term storage in open-air warehouses, and ensuring it remains fit for assembly and use;
2. High-Temperature Resistance:
Under conditions involving the continuous crushing of high-temperature ore or the drying of coal feed, the hardness of the wear-resistant layer degrades slowly, ensuring stable wear resistance in high-temperature environments;
3. Corrosion Resistance:
Suitable for handling sulphur- and silt-containing wet materials; resistant to mild acid and alkali corrosion; unlikely to corrode rapidly or fail in damp sand and gravel production lines.

Comparative Advantages Over Ordinary, Inferior Hammer Heads

1. Inferior ordinary carbon steel:
Prone to wear, becoming unusable within 3–7 days, with crushing efficiency declining continuously;
2. Ordinary single-layer high-chromium hammer heads:
Highly brittle; impact from large rocks causes the shank to snap, damaging the rotor;
3. Inferior composite hammer heads:
The two metal layers are not firmly bonded; during use, the wear-resistant layer peels off in large chunks, leading to immediate failure;
4. This cast hammer head:
Metallurgically bonded without delamination, features a reinforced load-bearing structure and a stable material composition, meeting the three core requirements of wear resistance, fracture resistance and energy efficiency.

Product Composition

I. Bimetallic Composite Hammer Heads

1) Hammer Shank Base Material (Toughness Layer, Perforated Mounting Tab Area)
Typically made from low-alloy cast steel / ZGMn13 high-manganese steel
1. Composition of Mn13 high-manganese steel hammer shanks
C: 1.0%–1.4%
Mn: 11.0%–14.0%
Si: 0.3%–0.8%
S ≤ 0.05%, P ≤ 0.07%
Cr: ≤ 1.0%

2. Composition of low-alloy hammer shanks

C: 0.25%–0.45%
Mn: 1.0%–1.6%
Cr: 1.0%–2.5%
Mo: 0.2%–0.5% S and P impurities are also ≤0.05 and 0.07 respectively
2) Working surface wear-resistant layer (high-chromium cast iron, lower striking end)
– Standard composition for Cr26 high-chromium cast iron per the Chinese National Standard
C: 2.0%–3.0%
Cr: 22.0%–28.0%
Si: 0.4%–1.0%
Mn: 0.5%–1.2%
Mo: 0.8%–2.0%
Ni: 0.3%–1.5%
S ≤0.04 per cent, P ≤0.06 per cent

II. One-piece high-manganese steel hammer heads (specifically for coarse crushing of large ore lumps, solid Mn13)

Standard: GB/T 5680
Carbon C: 1.00–1.40 per cent
Manganese Mn: 11.00–14.00 per cent
Silicon (Si): 0.30–0.90%
Sulphur (S): ≤0.05%
Phosphorus (P): ≤0.07% Optional addition of trace amounts of chromium (Cr) 1.0%–2.0% to slightly improve wear resistance

III. Inferior ordinary carbon steel hammer heads (not recommended; for temporary, low-load use only)

Material: ZG35/ZG45 cast steel
C: 0.30–0.50%
Mn: 0.6–0.9% Contains no chromium or molybdenum wear-resistant alloying elements; wears down extremely rapidly

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Add: Ning pier ningguo city industrial development zone

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